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熱噴涂設備-噴鋅機-噴鋁機

 

涂裝機器設備國產

熱噴塑設配(噴鋅(xin)機,噴鋁機,噴鋅(xin)鋁硬質(zhi)合(he)金(jin)機)一(yi)系(xi)列

Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying  injection machine spraying zinc alloy machine) series

·熱(re)噴砂(sha)料(liao)國(guo)產(chan)環節:以某一供暖系統將噴砂(sha)料(liao)用(yong)料(liao)(數(shu)據線或(huo)粉(fen)材)加熱(re),加熱(re)的(de)用(yong)料(liao)生成熔(rong)融或(huo)半熔(rong)融環境的(de)粒(li)子(zi),等等粒(li)子(zi)以收縮空氣當中(zhong)為扭矩以務必的(de)時速沖洗并積聚(ju)在基軀干部(bu)表面,生成具備著(zhu)務必特征的(de)噴砂(sha)料(liao)層(ceng)。

·以(yi)展(zhan)示(shi) 發熱(re)器(qi)鍋爐的(de)不同的(de),可包含復燃法(fa)和發熱(re)器(qi)法(fa)。第(di)一類(lei)也包括復燃藍色(se)焰火靜(jing)電粉末(mo)涂(tu)(tu)裝、發生爆炸(zha)靜(jing)電粉末(mo)涂(tu)(tu)裝及(ji)飛速藍色(se)焰火靜(jing)電粉末(mo)涂(tu)(tu)裝(HVOF);前(qian)者包涵電弧焊(han)接噴(pen)(pen)(pen)(pen)(pen)砂工(gong)(gong)藝設(she)(she)計及(ji)等陰(yin)陽正(zheng)鐵(tie)離(li)子(zi)噴(pen)(pen)(pen)(pen)(pen)砂工(gong)(gong)藝設(she)(she)計(又(you)分自然壓等陰(yin)陽正(zheng)鐵(tie)離(li)子(zi)噴(pen)(pen)(pen)(pen)(pen)砂工(gong)(gong)藝設(she)(she)計與水穩等陰(yin)陽正(zheng)鐵(tie)離(li)子(zi)噴(pen)(pen)(pen)(pen)(pen)砂工(gong)(gong)藝設(she)(she)計)。噴(pen)(pen)(pen)(pen)(pen)砂工(gong)(gong)藝設(she)(she)計工(gong)(gong)藝設(she)(she)計對耐磨涂(tu)(tu)層(ceng)生產根(gen)本干(gan)擾的(de)是噴(pen)(pen)(pen)(pen)(pen)砂工(gong)(gong)藝設(she)(she)計工(gong)(gong)作(zuo)溫度(從嚴的(de)說(shuo),是溶滴挑戰基體面時的(de)工(gong)(gong)作(zuo)溫度)和溶滴挑戰表(biao)明的(de)車(che)速。

·斯特爾熱靜電(dian)粉末(mo)噴涂(tu)(tu)工(gong)藝(yi)工(gong)藝(yi)設備主耍用在通信鐵塔、燈桿、橋粱、水(shui)閘們、運輸船只等型(xing)式件(jian)大占地(di)面(mian)積長久玻璃鋼防腐及造紙廠烘缸、打印輥(gun)、曲軸等鋁件(jian)的外面(mian)損傷的靜電(dian)粉末(mo)噴涂(tu)(tu)工(gong)藝(yi)工(gong)藝(yi)牙(ya)齒修復(fu),還適用性在電(dian)解(jie)電(dian)容(rong)、電(dian)瓷餐(can)飲行業的探(tan)針靜電(dian)粉末(mo)噴涂(tu)(tu)工(gong)藝(yi)工(gong)藝(yi)等。

·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.

·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.

·Stel hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.

 

涂覆的功能(neng) Coating function

通過新西蘭F.N.LONGO對(dui)熱靜電噴涂耐磨(mo)涂覆的(de)分類別(bie)方(fang)式 ,耐磨(mo)涂覆按的(de)功能可有(you):

1、耐腐蝕損表層(ceng)。具有(you)抗黏住(zhu)破損、外表面(mian)困乏破損表層(ceng)和(he)耐沖濁表層(ceng)。里面(mian)有(you)的情況還有(you)抗溫(wen)度(<538C)劃痕和(he)抗較高(gao)溫(wen)度(538~843C)損耗納米涂層(ceng)之分。

2、耐熱性(xing)抗(kang)氧(yang)的(de)(de)(de)(de)金(jin)屬(shu)鋁(lv)層(ceng)。宜種金(jin)屬(shu)鋁(lv)層(ceng)表(biao)中(zhong)包括(kuo)高溫(wen)高壓階段(表(biao)中(zhong)有蝕化(hua)(hua)的(de)(de)(de)(de)歡樂氣(qi)(qi)氛(fen)、蝕化(hua)(hua)性(xing)混合氣(qi)(qi)體、優于843℃的(de)(de)(de)(de)沖蝕及(ji)熱障)和(he)熔(rong)(rong)(rong)融金(jin)屬(shu)制操作(zuo)過程(至少有熔(rong)(rong)(rong)融鋅(xin)、熔(rong)(rong)(rong)融鋁(lv)、熔(rong)(rong)(rong)融鐵和(he)鋼、熔(rong)(rong)(rong)融銅(tong))所用(yong)途的(de)(de)(de)(de)涂覆(fu)。

3、抗美(mei)觀(guan)和浸漬(zi)耐(nai)(nai)銹(xiu)(xiu)蝕(shi)涂覆。美(mei)觀(guan)耐(nai)(nai)銹(xiu)(xiu)蝕(shi)涵(han)蓋(gai)工業(ye)生產緊(jin)(jin)張(zhang)(zhang)感、鹽(yan)性緊(jin)(jin)張(zhang)(zhang)感、田野(ye)緊(jin)(jin)張(zhang)(zhang)感等(deng)可(ke)能(neng)會導(dao)致(zhi)(zhi)的(de)耐(nai)(nai)銹(xiu)(xiu)蝕(shi);浸漬(zi)耐(nai)(nai)銹(xiu)(xiu)蝕(shi)涵(han)蓋(gai)飲水(shui)(shui)惠(hui)陽(yang)談水(shui)(shui)區(qu)、非飲水(shui)(shui)惠(hui)陽(yang)談水(shui)(shui)區(qu)、熱惠(hui)陽(yang)談水(shui)(shui)區(qu)、氯化鈉、藥劑學(xue)和食物手工加工等(deng)可(ke)能(neng)會導(dao)致(zhi)(zhi)的(de)耐(nai)(nai)銹(xiu)(xiu)蝕(shi)。

4、電(dian)導(dao)和(he)功(gong)率(lv)電(dian)阻值鍍層(ceng)。這種鍍層(ceng)用到電(dian)導(dao)、功(gong)率(lv)電(dian)阻值和(he)屏避。

5、回復面積表層。宜(yi)種表層使用在鐵(tie)基(ji)(可(ke)切(qie)割與可(ke)削磨的合金鋼(gang)鋼(gang)和(he)(he)耐蝕鋼(gang))和(he)(he)有色板塊不銹(xiu)鋼(gang)(鎳、鈷(gu)、銅、鋁、鈦及自己的合金鋼(gang))工藝品(pin)。

6、機器主件(jian)氣隙掌握表層。宜種(zhong)表層可(ke)磨(mo)。

7、耐耐防被(bei)腐蝕式(shi)灼傷涂覆。耐防被(bei)腐蝕式(shi)灼傷其中包括不同的酸、堿、鹽,不同的無機物物和不同的巧妙耐防被(bei)腐蝕式(shi)媒質的灼傷。

 

Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.

1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).

2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).

3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.

4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.

5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).

6. Mechanical components clearance control coating.The coating can be ground.

7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.

噴砂裝備系類

護膚品(pin)特質 Product features

速度電孤噴(pen)砂機就是(shi)我單位研制(zhi)制(zhi)作制(zhi)作的(de)一(yi)種生活(huo)企業(ye)產品。它是(shi)以電引起電孤為熱力,將鋁(lv)合金制(zhi)絲熔化,以擠壓(ya)熱空氣做出(chu)吸(xi)霧及散熱,將需(xu)噴(pen)砂用鋁(lv)合金制(zhi)絲吹成微細粒子(zi),速度噴(pen)向由預工作鏜孔外層,榮獲(huo)非(fei)常理想鋁(lv)層。

High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.

常用標準 Applicable scope

1. 電力(li)鐵塔、鐵路橋梁、水閥門、漁業等鋼形式噴(pen)鋅(xin)噴(pen)鋁(lv)防腐施工(gong)。

2. 紙(zhi)廠烘缸、紙(zhi)箱(xiang)印刷輥、曲軸等(deng)零件(jian)面(mian)上(shang)輪胎(tai)磨(mo)損的噴涂工藝消除。

3. 電(dian)解電(dian)容(rong)、電(dian)瓷(ci)制造行業的(de)金屬(shu)電(dian)極涂裝等(deng)。

4. 電(dian)爐(lu)四管(guan)、制粉系(xi)統性(壓縮機水(shui)輪及蝸殼(ke))、滾軸、烘缸(gang)、軸類、塑(su)膠模(mo)具(ju)等防磨(mo)防腐處理(li)靜電(dian)粉末(mo)噴(pen)涂層(ceng)。

1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.

2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .

3. Capacitance, electroceramics electrode coating industry.

4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.

 

刷卡機(ji)參數Model

STR-400

STR-400A

STR-250-D

搜索直流電(dian)壓Input voltage

3相AC380V、50Hz

固(gu)定(ding)工作(zuo)輸出工率(lv)Rated output power

18kw

13kw

7kw

穩定電流值Rated current

400A

300A

250A

導(dao)出(chu)額定電壓Output voltage

21~45V

18~42V

14~36V

 

環境下率(lv)Load rate

60%

工作(zuo)電(dian)壓控(kong)制級數Voltage regulation series

粗、細調各3檔、共9檔

外形寸尺Envelop dimensions

600×460×850

毛重Weight

215kg

195kg

140kg

絕(jue)緣帶游戲等(deng)級Insulation class

E

 

主要是方法(fa)指標(biao) Main technical parameters

靜電噴涂村料

Spray materials

數據線厚度

Wire diameter(mm)

通用工作中直流電壓

Common working current(A)

滿載直流電壓

load voltage(V)

所采用水汽帽孔徑

Choose air hat caliber(mm)

靜電粉末噴涂錯誤率

Spraying efficiency(kg/h)

鋅絲Zinc wire

1.2-3.0

80-210

18-30

6-8

32

鋁絲Wire

1.2-3.0

120-240

25-38

6-8

30

鐵絲Copper wire

2.0

150-200

35-40

7-8

18

高碳鋼(gang)板絲High carbon steel wire

2.0

150-220

10-44

8

21.5

鋁合金纜Stainless steel wire

2.0

150-220

10-44

8

32.5

鋅(xin)鋁Zinc, aluminum

1.2-2.0

80-110

18-28

7

19-28

鉛錫(xi)碳素鋼(gang)絲 Lead-tin alloy silk

1.2-3.0

 

 

 

 

 

本套(tao)專用機械由繞(rao)城高速弧(hu)光焊接噴槍、弧(hu)光焊接噴涂料電(dian)形成。另(ling)需模塊(kuai)化專用機械:冷空汽(qi)壓解(jie)機、冷空氣(qi)當(dang)中空氣(qi)濾芯、放絲(si)盤架。

This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.

熱空氣的壓力

Air pressure

放入24v電源

Input power

模擬輸出電功率

Output power

打出負載額定電壓

Load voltage output

電源線自重

Power weight

的調整電壓值

Adjusting voltage

>0.5Mpa

380V(單(dan)相)50HZ

16KW

18-44V

178kg

0-24V

 

通過(guo)三(san)合(he)一(yi)式電機控制系統氣(qi)、電電開關(guan),操作流程更(geng)更(geng)方便,可保持長(chang)時間登高作業管理。

物體航(hang)空(kong)轉(zhuan)速達420m/s上文。

心軸氣體加速度達600m/s。

鋁層基性(xing)巖率(lv)以上75%。

The one-piece electric control pneumatic, electric switch, the operation more

convenient, may realize the long distance race homework.

The speed of 420 particles m/s above.

Axial flow speed of 600 m/s.

Coating deposition rate of more than 75%.

 

噴槍含量

Gun weight

氣流工作壓力

Air pressure

氣氛損耗量

Air consumption

送絲電磁力

Send silk gravity

控速的范圍

Speed range

插入電壓值

Input voltage

2.65kg

>0.5Mpa

>1.85m3/min

>8kg

無極調壓

≤24V(整流)

 

靜電粉末噴(pen)涂(tu)生產設備(bei)系列表

1、脈沖靜(jing)電(dian)噴涂機主(zhu)要是使用在輕鋼結構(gou)設計的大空間防污及(ji)損傷或生產制造錯(cuo)誤操作的零件表面能(neng)處理和化學合成電(dian)解電(dian)容導電(dian)表層等。

2、包(bao)括噴塑材質:鋅(xin)、鋁等。

3、據不相同工況法生活條件的生產銷(xiao)售需求,該弧光噴(pen)槍可穩定在設備上對(dui)規責的大工件表面通過噴(pen)涂料。

4、適于(yu)拉式弧光放電噴槍,推式弧光放電噴槍也能夠讓用。

5、該電(dian)源模(mo)塊將噴(pen)槍生(sheng)產操作(zuo)、送絲變速、廢氣導壓管(guan)集全身上下是(shi)很(hen)好(hao)的脈沖噴(pen)噴(pen)塑機 。

1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.

2、Main spraying materials: zinc, aluminum, etc.

3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.

4、It can be used to pull type arc gun, also in push type arc gun.

5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.

電孤噴漆:
弧光數據線粉末噴漆都是項結合在一起了焊結技藝的輕松性和輕便性的熱粉末噴漆功能,這種優良率的的的表面解決功能現實情況上也能夠在任何人場所簡單地食用。此外,弧光粉末噴漆機系統的喂料功能使之也能夠比較好地軟件應用于大使用面積的的表面解決公開場合,舉例子大形房建的輕鋼結構的和大形輪輥。

應 用:
軸頸、軸承修復
輪輥表面修復
建筑鋼結構保護

方  法:
電孤焊接電子線熱噴砂工序將電子線完全徹底熔融、吸霧,并將液滴引射到類件的從表面。該工序選用電孤焊接供暖,而是選用氧-生物燃料烈焰夜化金屬板材。在1個雙股系統性里,電孤焊接提升兩位填裝了需噴砂工序有機物的電子線反相極頭,電子線的交叉性點進行導航定位在再壓縮氣引射頭前邊,當電孤焊接產生的熱量熔融電子線,引射頭將熔融液滴噴上類件的從表面。機械裝備喂料器將二種電子線不間斷推入絕對電孤焊接噴砂工序和夜化板材的市場機制。

實 踐:
壓縮空氣噴射方法在線材電弧噴射系統的使用,使得熔融粒子的氧化速度要比其它使用惰性載流氣體系統更快。因而,線材電弧噴涂涂層的顯微照相揭示,本方法制備的材料氧化率百分比要比用等離子或HVOF系統制備的其它噴涂涂層要高,涂層的硬度也要增加不少,盡管這個氧化過程可能影響到一些應用。除壓縮空氣外,氮氣也可以作為離子化氣體以減少沉積過程中的氧化物。
線材電弧噴涂可以生產特殊的50-50仿合金涂層。因為雖然電弧必須在兩線之間激發,但線材可以是不同的材料。通過使用不同類型的兩種線材,涂層會形成混合體。如果有這種特殊的涂層需求,線材電弧噴涂將是比較實用的選擇。
 
噴鋅是多種零件防護欄、防銹的設配。為以防止零件外層的硫化,近半年大部分都選擇在噴漆的自我保證,其防銹年頭大部分在3-5年,對此需用有時候性展開維修日常護理、日常護理,費時不少人工成本費財力物力。現選擇零件外層噴砂后噴鋅、再在噴漆的藝多方面自我保證,防銹年頭能達到30年上面的不用再日常護理。
維護方便快捷:噴涂可直接在現場進行,無需拆裝;
1.噴鋅、噴鋁、噴銅可修復性強:結構件在加工、起吊、運輸、安裝過程中,涂層易被碰壞、劃傷,電弧噴涂技術可以進行修復;
2.與金屬基體的結合力好:電弧噴涂層與基體以機械熱鑲嵌和微冶金結合共同作用,涂層表現出好的結合力,是火焰噴涂的3倍,在所有防腐涂層里結合力較好;
 3.涂層質量好:電弧噴涂(噴鋅、噴鋁、噴銅))加熱絲材方式為電弧加熱,絲材融化溫度高,融化均勻,噴涂致密,涂層質量本公司熱誠期待著有五金加工業務的各地各行業客戶與我們聯系。誠信為本,真誠為廣大客戶提供品質的五金加工產品及更完善的服務,確保品質、準時交貨、及時響應和處理客戶反饋的相關要事。